GKG G-Duplex
The perfect match for Dual Lane SMT line
Equipped with a built-in traverser, G-Duplex is capable of matching with any dual lane SMT mounter. Furnished with a 3-stage conveyor and back-to-back configuration, it enhances performance capability and efficiency. Nonetheless,
it is also possible to operate independently to link up with any single lane SMT line. Its high flexibility enables it to manage changes in production more effectively.
Performance
| Machine Alignment Capability |
2 Cmk @ ± 10 microns 6 sigma |
| Process Alignment Capability |
2 Cpk @ ± 18 microns 6 sigma |
Core Cycle Time
(excluding printing & cleaning time) |
< 7.5 secs |
| Product Changeover Time |
< 3 mins |
| New Product Set-up Time |
< 10 mins |
BOARD HANDLING
| Max. Size (L x W) |
400 mm x 300 mm |
| Min. Size (L x W) |
50 mm x 50 mm |
| Thickness |
0.4~6 mm |
| PCB Thickness Adjustment |
Automatic |
| PCB Max. Weight |
3 kg |
| PCB Edge Clearance |
3 mm |
| PCB Bottom Clearance |
23 mm |
| PCB Warpage |
Max. 1% diagonally |
| Clamping Method |
Retractable top clamp, motor controlled side clamp |
| Support Method |
Magnetic support pins, bars, blocks, vacuum suction |
| Conveyor System |
3 Stages with built-in traverser |
| Conveyor Direction |
L to R, R to L, R to R, L to L
(software control) |
| Conveyor Height |
900 ± 40 mm |
| Conveyor Speed |
Max. 1,500 mm/s |
| Conveyor Width Adjustment |
Automatic |
OPTICAL SYSTEM
| Field-of-View (FOV) |
10 mm x 8 mm |
| Fiducial Types |
Circle, triangle, square, diamond, cross |
| Fiducial size |
0.5~4.0 mm |
| Vision Methodology |
Digital CCD camera look up & down |
| 2D inspection |
Max. 100 windows to inspect missing,
insufficient, bridging (std.) |
OPERATOR INTERFACE
| Hardware |
LCD Monitor, Mouse & Keyboard |
| Operating System (OS) |
Windows 7 or Higher |
| Control Method |
Industrial PC controlled |
| I/O Interface |
SMEMA Standard |
PRINTING PARAMETERS
| Stencil Frame Size (L X W) |
Adjustable, 470mm x 370mm to 650mm x 550mm |
| Print Gap (snap-off) |
0~20 mm |
| Printing Table Adjustment Range |
X: ±3 mm, Y: ±7 mm : ± 2° |
| Print Speed |
6~200 mm/s |
| Squeegee Pressure |
0.5~10kg (program control) |
| Squeegee Type |
Std.: Metal: 280/350/420mm Option: OPC & rubber |
| Squeegee Angle |
Std. 60°, Option 45°, 50°, 55° |
| Cleaning System |
Auto wet, dry, vacuum (Software select) |
FACILITIES REQUIREMENT
| Power Supply |
AC220V ± 10% 50/60Hz |
| Air Supply |
4 ~ 6Kgf/cm² |
| Power Consumption |
2.5kW |
| Dimension (excluding signal tower) (2 units back-to-back) |
1,616 mm (L) 2,770mm (W) x 1,493mm (H) |
| Machine Weight ( 2 units ) |
2,000kg |
OPTIONS
| Auto Paste Dispenser (OPC) |
| Paste Rolling Diameter Monitoring System (OPC) |
| OPC Squeegee |
| Stencil Flattener |
| Stencil Apertures Inspection System |
| SPI closed-loop |
| External Barcode Scanner for PCB Traceability |
| Handheld Barcode Scanner for stencil, solder paste, squeegee traceability |
