GKG G-Titan | SMT PRINTER
Insight into the future
As the trade is getting more and more involved in Industry 4.0, it is understood that customers are also expecting to transform their operations, yielding higher productivity and competitiveness. Strategically armed with OPC (Optimum-Paste
Control), G-Titan makes your journey towards Lights-out manufacturing a seamless one.
Complemented with QPC (Quality-Print Control), G-Titan stands firmly with the belief that nothing is more important than a good print. These revolutionary changes of the fundamental aspects of SMT printer, will bring about a kind
of efficiency that you’ve never had.
OPTIMUM-PASTE CONTROL (OPC) GET READY FOR LIGHTS - OUT MANUFACTURING
- Auto Paste Dispensing
- Paste Rolling Diameter Monitoring System
- OPC Squeegee
QUALITY PRINT CONTROL (QPC) NOTHING IS MORE IMPORTANT THAN A GOOD PRINT
- Stencil Aperture Inspection System
- The Stencil Lock & PCB Clamper
- Ready for Industry 4.0
- SPI Close-loop Connection
- Back to Back (BTB)
- Auto Glue Dispensing
- Machine in Series
Performance
| Machine Alignment Capability |
2 Cmk @ ± 10 microns 6 sigma |
| Process Alignment Capability |
2 Cpk @ ± 18 microns 6 sigma |
Core Cycle Time
(excluding printing & cleaning time) |
< 8.5 secs |
| Product Changeover Time |
< 3 mins |
| New Product Set-up Time |
< 10 mins |
BOARD HANDLING
| Max. Size (L x W) |
510 mm x 510 mm |
| Min. Size (L x W) |
50 mm x 50 mm |
| Thickness |
0.4~6 mm |
| PCB Thickness Adjustment |
Automatic |
| PCB Max. Weight |
5 kg |
| PCB Edge Clearance |
3 mm |
| PCB Bottom Clearance |
23 mm |
| PCB Warpage |
Max. 1% diagonally |
| Clamping Method |
Auto retractable top clamp, motor controlled side clamp |
| Support Method |
Magnetic support pins, bars, blocks, vacuum suction |
| Conveyor Direction |
L to R, R to L, R to R, L to L
(software control) |
| Conveyor Height |
900 ± 40 mm |
| Conveyor Speed |
1,500 mm/s |
| Conveyor Width Adjustment |
Automatic |
OPTICAL SYSTEM
| Field-of-View (FOV) |
10mm x 8mm |
| Fiducial Types |
Circle, triangle, square, diamond, cross |
| Fiducial Size |
0.5~4.0 mm |
| Vision Methodology |
Digital CCD camera look up & down |
| 2D Inspection |
Max.100 windows to inspect missing & insufficient (std.) |
PRINTING PARAMETERS
| Stencil Frame Size (L x W) |
Adjustable, 470 mm x 370 mm to 737 mm x 737 mm |
| Print Gap (snap-off) |
0~20 mm |
| Printing Table Adjustment Range |
X: ±10 mm, Y: ±10 mm : ± 2° |
| Print Speed |
10~200 mm/s |
| Squeegee Pressure |
0.5~10kg (program control) |
| Squeegee Type |
Std.: OPC Squeegee 300 mm, 450 mm & Metal Squeegee 520mm. Option: Rubber |
| Squeegee Angle |
Std. 60°, Option 45°, 50°, 55° |
| Cleaning System |
Auto wet, dry, vacuum (Software select) |
FACILITIES REQUIREMENT
| Power Supply |
AC220V ± 10% 50/60Hz |
| Power Consumption |
3kW |
| Air Supply |
4 ~ 6Kgf/cm² |
| Air Consumption |
5L/min |
| Dimension (excluding signal tower) |
1,240 mm (L) x 1,560 mm (W) x 1,490 mm (H) |
| Machine Weight |
1,200kg |
OPERATOR INTERFACE
| Hardware |
LCD Monitor, Mouse & Keyboard |
| Operating System (OS) |
Windows 10 |
| Control Method |
Industrial PC controlled |
| I/O Interface |
SMEMA Standard |
STANDARD FEATURES
| Auto paste replenishment (OPC) |
| Paste rolling diameter monitoring system (OPC) |
| OPC squeegee assembly (2 pairs 300mm & 450mm) |
| Stencil Lock (QPC) |
| Stencil apertures inspection system (QPC) |
OPTIONS
| SPI closed-loop |
| Auto glue dispensing |
| Temperature, humidity monitoring & display with aircon unit |
| Internal/External barcode scanner for PCB traceability |
| Handheld barcode scanner for stencil, solder paste, squeegee traceability |
| MES system integration (For Ind. 4.0) |
| 2 machines in series for higher output |
| 2 machines back to back for dual lane SMT line |
