TR7700Q - 3D AOI
The TR7700Q 3D AOI combines the latest of 2D and 3D technologies based on digital quad fringe pattern projection to revolutionize PCB assembly inspection. The versatile programmable 3D digital fringe pattern technology covers a huge inspection range with great accuracy, revealing even the smallest coplanarity defects and solder joint issues.Ensure the quality of solder joints using IPC-compliant 3D solder filet inspection. By checking the filet shape, the TR7700QI 3D AOI can detect insufficient solder volume, non-wetting and dry pads.
- Ultra-high Precision 2D+3D Stop-and-Go AOI
- Solder Height and Volume Inspection
- Accurate Quad 3D Digital Fringe Projection
- Adaptive 3D height Range up to 30 mm
- Air-free Intelligent Conveyor System (IACS)
Optical System
| Imaging Method | Stop-and-Go Imaging |
| Top Camera | 4 Mpix or 12 Mpix (factory setting) |
| Angle Camera | N/A |
| Imaging Resolution | 5.5 µm, 10 µm, 15 µm (factory setting) |
| Lighting | Multi-phase True Color LED |
| 3D Technology | Quad Digital Fringe Projectors |
| Max. 3D Range |
4 Mpix@ 15 µm: 0-30 mm* 12 Mpix@ 5.5 µm: 0-4 mm 12 Mpix@ 10 µm: 0-30 mm* *Need GPU card upgrade |
Inspection Performance
| Imaging Speed |
4 Mpix@ 15 µm: 21 cm²/sec 12 Mpix@ 5.5 µm: 4.3 cm²/sec (2D only: 12.2 cm²/sec) 12 Mpix@ 10 µm: 14.5 cm²/sec 12 Mpix@ 10 µm: 23 cm²/sec with optional CoaXPress Note: Depending on component distribution |
Motion Table & Control
| X-Axis Control | Ballscrew + AC-servo controller |
| Y-Axis Control | Ballscrew + AC-servo controller |
| Z-Axis Control | Ballscrew + AC-servo controller |
| X-Y Axis Resolution | 1 μm |
Board Handling
| Max PCB Size |
TR7700Q @ 5.5 µm: 330 x 330 mm* TR7700Q @ 10 µm, 15 µm: 510 x 460 mm TR7700Q DL @ 10 µm, 15 µm: 510 x 310 mm x 2 lanes, 510 x 590 mm x 1 lane *Depending on component distribution, the vailable PCB size could be different |
| PCB Thickness | 0.6-5 mm |
| Max PCB Weight | 3 kg |
| Top Clearance |
5.5 µm: 25 mm 10 µm: 50 mm 15 µm: 40 mm |
| Bottom Clearance | 40 mm [100 mm optional] |
| Edge Clearance | 3 mm [5 mm optional] |
| Conveyor |
Inline Height: 880 – 920 mm * SMEMA Compatible |
Inspection Functions
| Component |
Missing Tombstoning Billboarding Polarity Rotation Shift Wrong Marking (OCV) Defective Upside Down Extra Component Foreign Material Lifted Component |
| Solder |
Solder Fillet Height Solder Volume % Excess Solder Insufficient Solder Bridging Through-hole Pins Lifted Lead Golden Finger Scratch/Contamination |
Dimensions
| WxDxH |
TR7700Q: 1000 x 1400 x 1650 mm TR7700Q DL: 1000 x 15000 x 1650 mm Note: not including signal tower, signal tower height 520 mm |
| Weight |
TR7700Q: 650 kg TR7700Q DL: 685 kg |
